Pulse Heat Bonding Machine for LCD Screen

Model NO.
616DH
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Guangzhou Chuang Li You Machinery Co., Ltd. Diamond / Audited Supplier
Model NO. 616DH Use LCD Screen Repair Tab Bonding
Other Name  LCD Repair Bonding Machine Peak Power 1500W
Voltage AC220V Hot Pressing Time Can Be Set (S)
Work Pressure 0.3~0.4 (MPa)
 
Machine Shape Size 1800(L)X1200(W)X1520(H)mm
Peak Temperature + / – 0.3 Degrees Celsius Weight 450kg

The system control is: DELTA – PLC control (single)
Production parameters have store brands on the market are samsung, LG, sharp, chi mei, auo, huaxing photoelectric, Hitachi, hanyu display, Huasheng, Zhonghua etc. Four different temperature set points starting temperature, the temperature of the first paragraph, the second section temperature, cooling temperature.PLC and touch screen communication, can according to production needs to extend the production process automatic control function. System automatically detect, abnormal alarm display function, make the equipment maintenance more quickly.
 
The stability control is: Panasonic – TC2
Imported temperature sensing line and Panasonics newest chips (TC2) make more accurate temperature control, with fast heating time, temperature precision higher characteristic, and add heating curves and parameters of synchronous display.
 
The operating interface is: WV full-color PDA (single communication)
6.5 -inch intelligent man-machine interface, programmable controller (PLC) control system, make the equipment operation is stable and reliable.
 
Heating method: pulse heating mode
Fast heating/cooling and auxiliary cooling function. High quality titanium alloy head, automatic temperature compensation function, make the temperature more accurately.
 
High precision counterpoint: micrometer counterpoint
Equipped with advanced optical alignment system, fully satisfy the product clear counterpoint and production of precision, para X, Y, Z axis adjustment adopts high-precision micrometer regulator, slippery course synchronous operation, ensure that para a higher precision.19 inches large screen display contrapuntal line electrode, makes the registration faster, more generous appearance.
 
The size of the maintenance and brand:
Unlimited size and the screen card TFT LCD, LED screen, TAB, COG and PCB bonding.
616DH models is exclusively to domestic original installed after-sales service and a number of patented products.
Features:

1.Repair any inches below 100 inches.
2.Refurbish black belt, the black line, the color line, ribbons, multi-line, flower screen, black screen, white show, caused by FPC/TAB/COF.
3.Pulse heating precision+/-0.3ºC
4.From room temperature to 180 degrees response time for 2 seconds
5.Plane precision (hot-pressing side) : 0.005 mm
6. low repair rate, and easy to operate.

 

Model number 616DH
Heating Mode Pulse
PID Temperature Control System Brand Siemens temperature control module
Temperature curve:Factory Reset
Peak temperature + / - 0.3 degrees Celsius
From room temperature to 180 degrees response time for 2 seconds
Brand:the United State OMEAG
Heat Press Head Materials: titanium alloy
Place of origin: the United States
Plane precision (hot-pressing side) : 0.005 mm
Industrial Control Unit PLCS:DELTA
HDMI:Weinview
 Imaging Unit  COF counterpoint: under counterpoint (optical path: lens>quartz>ITO electrode COF package)
PCB counterpoint: no
Microscope magnification: 20 ~ 100 consecutive times
Number of lens: 2
COF counterpoint display: 19 inch
PCB counterpoint display:no
Light above:yes
Light down:no
COF Trimming Unit Place of origin: Taiwan
Type of guide rail:V guide rail
Accuracy: 0.01
Adjustable direction: X/Y/R
X-y range: + / - 6.5mm
R range:coarse adjustment 360 degrees, fine adjustment + / - 5 degrees
COF Fixture Mechanical clamping fixture way,Z to tilt radius can be adjusted/ Adjustable horizontal angel/COF can be extended
Lens Fine-Tuning Unit Type of guide rail: precise cross rail .
Control mode: X - Y - Z micrometer control
Position Detection  NO
Silicone Skin/Teflon Change position manually
LCD Drive (Platform) Sliding or fixed optional manually
Alarm  Abnormal:temperature/thermocouple anomaly/actions
Heat Seal Head Counterpoint Independent pneumatic,Pressure reducing valve be adjusted manually
Control Way Touch screen + button operation
Parameter Setting According to the need to set to storage more groups of hot-pressing parameters
Voltage AC220 v
Peak Power 1500W
Weight 450kg
Size Of Machine (mm) 1800(L)X1200(W)X1520(H)mm

Whats the payment and delivery time?
Payment: Terms EXW/FOB/CIF, by T/T, 100% deposit in advance (Recommend), Or 50% deposit and 50% paid before delivery
Delivery time: About one week.
How about the warranty?
Usually we provide 1 year standard warranty and whole life technical support.
How about the training?
We provide two training method: factory training and video training.
More detail please see here: Training
How you packing the machine when shipping?
LCD TV Repair Bonding Machine Package
How can I install the machine after I received?
Here is a video of 616DH disassembly procedure. You can refer to it and do the opposite procedure.

616DH Specification–

Single Head Manual platform Automatic Pressure Machine
1) Equipment Model Number:
616DH (Single Head)

2) Device Description :
Repair screen machine / Bonding machine

3) Device Uses :
FPC, COF,TAB, LCD Panel and PCB combination bonding

4) Applicable LCD panel specifications :
7″-100″

5) Applicable LCD panel thickness :
0.3MM-1.1MM[Single glass]

6) Bonding IC number :
Multiple / Panel Can be set

7) Bind direction :
X or Y Unidirection

8) Bonding IC size :
Replaceable blade according to IC specifications (The original machine is equipped 50X1.4)

9) Device processing time :
TFT,3.8S/chip

10) Production Beats :
TAB,100 pcs/H

11) Bonding Accuracy :
Within ± 1.5μm (support 4K screen)

12) Highest positioning accuracy setting :
±0.5μm (Currently domestic the highest index)

13) Equipment requirements the work environment :
Clean, No dust, Clean room

14) Supply Pressure :
0.3~0.5Mpa (Dry air source)

15) Power Supply :
AC 220V±10%,50HZ,1500W

16) Heating Type :
Pulse (rapid heating / cooling and auxiliary cooling function)

17) PID Temperature Control System :
Brand: DELTA
The peak temperature : within +/- 0.3 degrees Celsius
Room temperature time to 180 degrees the response time within 2seconds
18) Hot pressing head :
Materials: Japan Titanium
origin: United States 50*1.4
Plane precision (hot press side) :0.001mm
Plane thickness 0.5 (Reserved 3 times grinding)
19) Thermocouple Type :
K type Original US OMEGA wire

20) Industrial control units / Programmer :
DELTA PLC FX-C14T

21) Image unit :
Panasonic image processing system
COF counterpoint: down counterpoint
PCB counterpoint : have
Number of lenses : 2
Microscopy: 30-120 Continuous zoom
COF Display: 19-inch HD X2
PCB counterpoint the display : no
Upper light source : have
Down light source : have

22)COF trimming unit :
Origin: Taiwan
Rail Type: U-rail (2056 high)
Accuracy : 0.01
Adjustable direction :X/Y/R
R Itinerary : Coarse 360 degrees, fine tuning +/- 5 degrees

23)COF Fixture : COF mechanical clamping type, Z tilt radius micrometer trimming
24) Lens spinner unit :
Control mode: X / Y / Z micrometer control
Focus Adjustment: Manually adjust the focus

25) Position detection : None
26) Silicone / Teflon :
Manual switching position

27) LCD stage (platform) :
Manual sliding or fixed optional ,automatic stage can be customized
28) Alarm device :
Pressure abnormal/ temperature anomalies / thermocouple abnormal / action abnormal
29) Hot press head counterpoint :
Cylinder stop can be set at any position in the vertical direction

30) Control mode :
Touch screen + button operation Using Taiwans Wei Lun touch screen dual-core

31) Parameter setting :
According to the need to set up Store multiple sets of hot pressing parameters

32) Rated voltage :
180-220 (customizable 110V)

33) Peak power :
400-1500W 

34) Maximum power :
1500W

35) Actual power :
580W

36) Body size :
1800X1200x1520mm(L*W*H)

37) Machine weight :
450KG

With 616DH, we provide the accessories below for free.
They are almost all the accessories needed by ACF/COF/TAB repairing, means no need buy other extra accessories.

No. Name Model No. Quantity Unit Specification Remark
1 Single Head Bonding Machine 616DH 1 Set Single Head  
2 ACF Anisotropic Conductive Film AC-7206U-18 1 Piece 1.2X50M Glass special
3 ACF Anisotropic Conductive Film AC-2056R-35 1 Piece 2.0X50M PCB special
4 Acetone Liquid BT-H1 1 Bottle 500ML  
5 Absolute Alcohol CH3CH2OH 2 Bottle 500ML  
6 ACF Removing Liquid G-450 1 Bottle 500ML  
7 Hitachi Blue Glue   1 Bottle 100ML  
8 Fuji Silicone   1 Piece 50M  
9 Teflon   1 Piece 50M  
10 Heating Solder Iron   1 Piece 30W  
11 Alcohol Bottle   2 Bottle    
12 TAB Cutter   1 Piece    
13 Optical Microscope   1 Piece    
14 LCD Test Board HXV59 1 Piece    
15 Air Compressor OTS550 1 Piece   Mute Oil-free
16 Cleanroom Wipers   1 Piece    
17 Cotton Swab   1 Piece    
18 Handheld Magnifier   1 Piece    
19 Precision Tweezers Elbow, Straight 2 Piece   High Hardness Hyperfine