High-Tech Biscuit/Cookie Machine Baking Tunnel Gas Oven

Model NO.
HO1500
Inverters
Danfoss
Main Electrical Components
Telemecanique
Main Bearing
NSK
Drives and Geared Motor
Sew
Touch Screen Monitor
Siemens/Schneider
Control
PLC Cascade Control System
Oven Burner
Dsm Creative
Material
Stainless Steel
Certification
ISO, FM Global, Ce
Trademark
DSM
Origin
China
HS Code
8438100000
"Sincerity, Innovation, Rigorousness, and Efficiency" is definitely the persistent conception of our corporation to the long-term to establish alongside one another with customers for mutual reciprocity and mutual profit for High-Tech Biscuit/Cookie Machine Baking Tunnel Gas Oven, The product will supply to all over the world, such as: Austria, New Zealand, Singapore, It is our customers' satisfaction over our products and services that always inspires us to do better in this business. We build mutually beneficial relationship with our clients by giving them large selection of premium car parts at marked down prices. We provide wholesale prices on all our quality parts so you are guaranteed greater savings.
Zhongshan Dingson Food Machinery Ltd. Diamond / Audited Supplier

The hybrid oven is an advanced control system that combines the function of two specific ovens, which has multi safety protection of burning system, energy saving design of internal structure, smooth oven band drive system, meet FM Global safety standard. Could be used in baking a variety of biscuits. The combination includes DGF+DFC(Direct Forced Convection), DGF+ Cyclotherm, DGF+ Indirect Forced Convection, etc.

Direct Gas Fire Section:

  • Combustion air and Zero pressure gas distribution unit, equip with control device.
  • DSM pipe burners placed at the baking chamber top and bottom. Burners number and distribution depend on the features of biscuit to process.
  • Pipe diameter of 60mm, maximum output of approximately 20kw/h per burner
  • Burners supported from lateral wire rods for easy installation and maintenance
  • Extraction control by variable speed fans
  • Combustion air pressure controlled by variable speed fans
  • Fire ignition: Germany brand
  • Electromagnetic valves: Germany brand
  • Vent Valves: Germany brand

 
Direct Force Convection Section:

  • Combustion group, including gas train, burner, combustion chamber
  • Air heating and distribution circuit around chamber, equipped with recirculation fan
  • Extraction control by variable speed fans
  • Each oven zone has one inspection door at the operating side that is hinged with handy movable spot light mounted
  • Modular oven of 3m each module
  • Access doors provided on non operation side in every 2m apart and estimated dimensions of 600mm wide x 600mm high
  • High density insulation of rock wool up to 80kg/m3 and temperature of insulation covers at +/- 15 degree of ambient temperature
  • Painted carbon steel frames, covers and guards, colour: RAL 1013 Ivory
  • Fully closed type expansion joints throughout the oven
  • 2 thermocouples per zone. The temperature readings are displayed on the main panel
  • Including complete set of the gas train; customer should only provide the gas pipe of diameter 4″ with gas pressure of 70mbar to the inlet point of the oven

Overall description

DSM can provide complete biscuit production line for soft, hard, cracker, soda and cookie  biscuit , and its related equipment of width 1000mm,1200mm and 1500mm. DSM has successfully experienced over the last few decades of manufacture, research and development on the biscuit production equipment. Currently we are the market leader in China on producing high-end equipment for biscuits manufacturing.

According to different features of biscuit that requested by clients and to achieve diversity of product on single line, DSM will equip oil spray, salt& sugar sprinkler, egg wash, glazing device, etc. By adding these, the production line can produce different taste biscuit with various features.

Basic information of biscuit machine:   

item machine weight
(kg)
dimension remark
1 850kg horizontal mixer 13000 3500*1800*3000    
2 850 dough tub 228 1600*1300*500    
3 600kg horizontal mixer 7800 3100*1450*2650   DSM have 1000kg, 850kg, 600kg, 500kg and 400kg version
4 500kg vertical mixer 5600 2800*2200*1400    
5 300kg planetary mixer 3340 3300*2000*1600    
6 850kg dough tilter and cutter 2650 3200*2200*1900    
7 550kg dough tilter and cutter 2400 2700*2000*1800    
8 vertical laminator 9000 3600*2170*2700    
9 3 roller sheeter 3186 1200*2200*1900    
10 gauge roller ф310 2720 1200*2200*1900    
11 gauge roller ф410 3800 1300*2200*1900    
12 relaxing conveyor 700 1000*2000*1200    
13 rotary moulder 2800 2500*2200*1900    
14 rotary cutter 2080 2500*2200*1600    
15 sugar/salt sprinkler 550 1600*2000*1900    
16 egg wash 750 1600*2000*1900    
17 oven dgf (section) 1920 3000*2200*2540    
18 oven dfc (section) 1680 3000*2200*1650    
19 oil sprayer 1350 2400*2200*2400    
20 oil drain conveyor 500 2200*2200*1600      

Dough preparation section
As per different features of biscuit, DSM will equip our client with different types of dough mixer, such as horizontal mixer, vertical mixer and planetary mixer. Each type of mixer has different characteristics for the dough.

Dough feeding section
As per clients workshop and plant, DSM will customize related auto dough feeding system. The feeding proposal will be based on actual situation. DSM could provide dough tilter and cutter, dough lifter and tilter, metal detector conveyor, etc. The dough feeding system could be set at the 2nd floor or at the same level of the production line.

A customized dough feeding system ensure efficient and stable production running and less errors happen due to automation.

Forming section
Hard biscuit forming: laminator/3-rollers sheeter+gauge roller set (3 units)+ rotary cutter +scraper recovery system 

(according to feature of required, laminator could be an option for client.)

Soft biscuit forming: kibbler(- for crumbling the dough into small pieces for better effect when molding) and rotary moulder.

Multifunction production line can combine both hard and soft with easily switch function.

Baking section
DSM has following types of tunnel oven.  

Based on clients capacity requirement and biscuit features, DSM will customize the length and the best option of tunnel oven for clients.

About Us
DSM (Zhongshan Dingson Food Machinery Limited) is the major and most professional manufacturer / supplier of high quality baking machinery, equipment, and service expertise.
We provide and support a complete set of automatic multi-purposed production machines that make a large variety of baked goods, including biscuits, crackers, cookies, and more.

ENTERPRISE TARGET
Safety, Quality and Efficiency

We have successfully experienced over the last few decades of manufacture, research and development on the biscuit production equipment. Currently we are the market leader in China on producing high-end equipment for biscuits manufacturing. We understand the needs and expectations of our customers in the baking industry, that is why we insist on supplying high-quality products and delivering them to our customers in cost-effective ways. In addition, we supply to our customers the state-of-the-art technical back-up and excellent after sales service support. Our customers are those of the multinationals enterprises in the baking industry in Asia Pacific, Africa, Europe, etc.

Experienced and capable R&D team
We have a strong and experienced R&D technical team that has over two decades of experiences in the design and assemble of biscuit production equipment. We possess plenty of the practical experiences and relevant technical know-how in the process of biscuit production, especially in the aspects of functioning, and safe requirements in every individual machine. In order to meet our objectives of producing high-quality machine and to satisfy ourcustomers particular needs, we have trained a group of innovative and talented designers and technical staff in our production plant. These factors have led us to a leading position in the baking industry in China. Our R&D team also benefits to our customers in various expertise, provide new equipment as well as new solution.

Professional production team
We have our own production facilities fully equipped with various mechanical processing section, fabricating section, machines assembling section, quality control section, etc.We also have a team of experienced administration and sales personnel. All these make us to have a strong foundation to step up further to reach higher achievement

Quality products
Our latest launched products are equipped with practical production flow, user-friendly machines operation, safety processing in operation and advance systems. All these have proved to meet our customers expectations, in particular increasing output, efficiency,quality and flexibility. We proudly announce that we are the leader in this industry in China.

Workshop and labour
20000 Square meter workshop and 150 labours and more than 30 designers.